Design and Fabrication of a High-Sensitivity and Wideband Cymbal Hydrophone.

So far, cymbal transducers have been developed primarily for transmitting purposes, and even when used for receiving, the focus has been mostly on improving the receiving sensitivity. In this study, we developed a cymbal hydrophone with a higher sensitivity and a wider bandwidth than other existing hydrophones. First, the initial structure of the cymbal hydrophone was established, and then the effects of structural variables on the hydrophone's performance were analyzed using the finite element method. Based on the analysis results, the structure having the highest sensitivity and widest bandwidth, with a receiving voltage sensitivity level above a certain threshold, was derived using optimal design techniques. A prototype of the cymbal hydrophone with the designed structure was fabricated, and its performance was measured, validating the effectiveness of the design by comparing the measurement results with the design values. The developed cymbal hydrophone is expected to be utilized in various underwater precision measurements, as it possesses a significantly broader reception frequency bandwidth when compared with other hydrophones used for the same purpose.

Designing a Geodesic Faceted Acoustical Volumetric Array Using a Novel Analytical Method.

We present a novel analytical method as an efficient approach to design a geodesic-faceted array (GFA) for achieving a beam performance equivalent to that of a typical spherical array (SA). GFA is a triangle-based quasi-spherical configuration, which is conventionally created using the icosahedron method imitated from the geodesic dome roof construction process. In this conventional approach, the geodesic triangles have nonuniform geometries due to some distortions that occur during the random icosahedron division process. In this study, we took a paradigm shift from this approach and adopt a new technique to design a GFA that is based on uniform triangles. The characteristic equations that relate the geodesic triangle with a spherical platform were first developed as functions of the operating frequency and geometric parameters of the array. Then, the directional factor was derived to calculate the beam pattern associated with the array. A sample design of GFA for a given underwater sonar imaging system was synthesized through an optimization process. The GFA design was compared with that of a typical SA, and a reduction of 16.5% in the number of array elements was recorded in the GFA at a nearly equivalent performance. Both arrays were modeled, simulated, and analyzed using the finite element method (FEM) to validate the theoretical designs. Comparison of the results showed a high degree of compliance between the FEM and the theoretical method for both arrays. The proposed novel approach is faster and requires fewer computer resources than the FEM. Moreover, this approach is more flexible than the traditional icosahedron method in adjusting geometrical parameters in response to desired performance outputs.

Fabrication and Underwater Testing of a Vector Hydrophone Comprising a Triaxial Piezoelectric Accelerometer and Spherical Hydrophone.

A vector hydrophone is an underwater acoustic sensor that can detect the direction of a sound source. Wide-band characteristics and high sensitivity enhance the performance of underwater surveillance systems in complex environments. A vector hydrophone comprising a triaxial piezoelectric accelerometer and spherical hydrophone was fabricated and tested in the air and underwater. The vector hydrophone was designed to exceed the quantitative figures of merit (i.e., receiving voltage sensitivity and bandwidth) of commercially available hydrophones. Accelerometer performance was enhanced by placing a pair of piezoelectric single crystals on each axis and modifying the seismic mass material. The receiving voltage sensitivity of the omnidirectional hydrophone was approximately −160 dB relative to 1 V/µPa with the amplifier in water; the sensitivity of the accelerometer exceeded 300 mV/g in air and −215 dB relative to 1 V/µPa underwater over the frequency range of interest. The receiving directivity of the vector hydrophone was validated underwater, which confirmed that it could detect the direction of a sound source.

Equivalent Circuit to Analyze the Transmitting Characteristics of a Cymbal Array.

A cymbal transducer has a simple structure consisting of a piezoceramic disk and metallic caps and has broadband characteristics when built as an array. The finite element method (FEM) is generally used to analyze the characteristics of acoustic transducers. However, the FEM requires a longer analysis time as the model becomes larger, which makes it limited and less efficient for analyzing the cymbal array. In this study, a new equivalent circuit with higher efficiency and accuracy, comparable to that of the FEM, was proposed to analyze the performance of cymbal arrays. The equivalent circuit for the array was constructed by connecting the equivalent circuits of individual cymbal transducers in parallel with a radiation impedance matrix that included both the self- and mutual radiation characteristics of the array. The validity of the new equivalent circuit was verified by measuring the transmitting voltage response of a cymbal array specimen and comparing it with that calculated using the circuit. The comparison confirmed the efficiency of the equivalent circuit in analyzing the characteristics of the cymbal array. The proposed equivalent circuit can facilitate the design of a large array of cymbal transducers.

Selection of a Potting Material and Method for Broadband Underwater Cymbal Arrays.

Cymbal transducers are often used in arrays for underwater communication and detection systems. The working environment of a cymbal array is underwater; therefore, waterproofing, salt-corrosion prevention, and impact resistance are necessary for stable operation of the array. Hence, we simulated potting a cymbal array with 15 different rubber and epoxy materials available in the market, using the finite element method, and analyzed their effect on the transmitting voltage response spectrum of the array. From the analysis results, we selected the material that would achieve the widest frequency bandwidth, while preserving the structural stability of the array. A potting method corresponding to the selected material was suggested as well. This study provides guidelines for the selection of a potting material for use in underwater transducer arrays.

Development of a Dual-Layer Structure for Cymbal Transducer Arrays to Achieve a Wider Bandwidth.

Cymbal transducers are typically grouped and arranged in planar arrays. For projector arrays, a wide bandwidth on the transmitting voltage response (TVR) spectrum is required for better underwater communication and data transmission within a short time. The purpose of this study is to develop a wideband cymbal array by controlling the center-to-center (CTC) spacing between the cymbal transducers in the array. In the practical design of the array, due to the arrangement of elements in one layer, the minimum CTC spacing between the cymbals is constrained to the diameter of the cymbals in use. To overcome this limitation, we propose a new dual-layer array structure. Finite element analysis of the cymbal array showed that the bandwidth was generally inversely proportional to the CTC spacing. We explained the mechanism of this relationship using a theoretical analysis of the mutual radiation impedance between the cymbals in the array. Subsequently, we identified the optimum CTC spacing to achieve the widest possible bandwidth for the cymbal array. The validity of the wideband array design was verified through the fabrication and characterization of prototype arrays. We confirmed that the two-layered arrangement could significantly widen the bandwidth of the cymbal array while maintaining the TVR above a specified level.

Equivalent circuit for analyzing the transmitting characteristics of multimode Tonpilz transducer.

Multimode Tonpilz transducers operate at longitudinal and flexural vibration modes simultaneously. Consequently, they have wider bandwidths than conventional single-mode transducers. Generally, the performance of Tonpilz transducers is analyzed using the finite element method (FEM), whereas the equivalent circuit method (ECM) has proven to be a fast and efficient alternative to the FEM. However, the ECM for analyzing the acoustic characteristics of multimode Tonpilz transducers has not yet been developed. To address this issue, an equivalent circuit for the multimode Tonpilz transducer is developed herein. The proposed ECM encompasses the flexural characteristics of the Tonpilz head mass, which is impossible with conventional equivalent circuits. Furthermore, a prototype of the multimode Tonpilz transducer was fabricated to verify the validity of the developed ECM. Additionally, the accuracy and compliance of the ECM were confirmed by comparing the measured performance of the transducer with that from the equivalent circuit analysis.

Design of a Broadband Array Pattern of Underwater Cymbal Transducers.

Cymbal transducers are frequently used as an array rather than a single element because of their high quality factor and low energy conversion efficiency. When used as an array, cymbal transducers are likely to have a big change in their frequency characteristics due to the interaction with neighboring elements. In this study, we designed an array pattern of cymbal transducers to achieve a wide frequency bandwidth using this property. First, cymbal transducers with specific center frequencies were designed. Next, a 2 × 2 planar array was constructed with the designed transducers, where dielectric polarity directions of the transducers were divided into two cases (i.e., same and different). For the array, the effect of the difference in the center frequencies and the spacing between the transducers on the acoustic characteristics of the entire array was analyzed. Based on the results, the structural pattern of the array was optimized to have the maximum fractional bandwidth while maintaining the transmitting voltage response over a given requirement. The design validity was verified by making cymbal array prototypes, followed by measuring their performances and comparing them with that of the design.

A Novel Versatile Approach for Underwater Conformal Volumetric Array Design.

In this study, we present a novel approach to the design of a conformal volumetric array composed of M × N convex subarrays in two orthogonal curvilinear directions for underwater acoustic imaging for mine detection. Our design targets require that the proposed array transducer has three-dimensional half-power beamwidths of 85° and 25° in either of its convex subarray parts, while also reaching a peak transmitting voltage response above 147 dB. The radiated sound pressure of the subarrays was independently derived as a function of their geometrical parameters. The resulting directional factors were then combined to analyze the beam profile of the entire array. The design was finally optimized to minimize the ripple level. To validate this theoretical design, the structure was modeled and analyzed using the finite element method. The comparison between the resulting beam pattern from the finite element analysis and the analytical computation showed an excellent compliance. The method advanced is a simple and systematic analytical model to facilitate the development of new conformal volumetric arrays for underwater mine detection.

Design of a Wideband Tonpilz Transducer Comprising Non-Uniform Piezoceramic Stacks with Equivalent Circuits.

Tonpilz transducers are desirable for their superior performance in underwater target detection and communication applications. Several design schemes to widen their bandwidth have been reported, but these schemes often involve a complex structure or arrangement of additional components. In this study, a simple design is proposed to improve the bandwidth of a multimode Tonpilz transducer by using a non-uniform drive section that consists of piezoelectric stacks of various thicknesses. The efficacy of the design is illustrated with a multimode Tonpilz transducer having three lead zirconate titanate (PZT) stacks of different thicknesses. A new equivalent circuit was developed to analyze the frequency response of the transducer incorporating the non-uniform drive section and was used for rigorous analysis of the effects of varying the position and thickness of the non-uniform stacks on the transmitting characteristics of the transducer. The validity of the design was verified through the fabrication and characterization of a prototype multimode Tonpilz transducer. The developed structure can be readily extended to an arbitrary number of stacks in the Tonpilz transducer with any number of PZT disks in each stack.

Modeling and Design of a Rear-Mounted Underwater Projector Using Equivalent Circuits.

Tonpilz is a popular transducer for underwater projector arrays for sonar systems. For low-frequency transmission, a larger axial dimension of the conventional Tonpilz transducer is required. However, a bulky and heavy Tonpilz element is not suitable due to limitations in terms of the space and payload of the array platform. To address this problem, we developed a rear-mounted Tonpilz transducer to generate a sub-fundamental resonance in addition to the common longitudinal resonance. For this purpose, we developed a new equivalent circuit model that can reflect all the effects of the key design parameters of the transducer, such as suspension thickness (stiffness), tail mass thickness, and head mass thickness. The impedance and transmitting voltage response were evaluated as performance factors at both resonance frequencies. The validity of the circuit was verified by comparing the analysis results with those from the finite element analysis of the same transducer. Based on the results, the transducer structure was designed to have comparable transmitting performance at both resonance frequencies by employing relatively high suspension stiffness, light tail mass, and heavy head mass. The novel design can permit the dual-band operation of the transducer so that the transducer can operate as a wideband projector.

Structural design of an acoustic planar array transducer by using the equivalent circuit method.

Underwater acoustic transducers are used to detect and track targets by using sound waves in underwater environments. To enhance the performance, they can be arranged in various formations to create arrays. However, acoustic interaction between the constituent channels of array transducers is inevitable, and it distorts their characteristics. In this study, the transmitting voltage response (TVR) spectrum of an acoustic planar array transducer is analyzed by considering the crosstalk between channels. The transmitting performance of an array transducer is frequently analyzed using the conventional finite element method (FEM). However, when the size of the array is large, the time and cost of computation using the FEM increase to almost prohibitive levels. To overcome this problem, a new equivalent circuit method (ECM) is developed to analyze the acoustic characteristics of an underwater array transducer. The ECM is validated by comparing its TVR spectrum with that analyzed using the FEM. After validation, the ECM is utilized to design the optimal structure of a planar array transducer having the broadest bandwidth. The sample analysis conducted using the ECM was approximately 1780 times faster than that by the FEM. Therefore the ECM developed in this work can facilitate the design of an underwater planar array transducer with a superior speed and efficiency compared with those achievable with the conventional numerical analysis methods such as the FEM.

The Design and Optimization of a Compressive-Type Vector Sensor Utilizing a PMN-28PT Piezoelectric Single-Crystal.

Underwater sensors that detect the distance and direction of acoustic sources are critical for surveillance monitoring and target detection in the water. Here, we propose an axial vector sensor that utilizes a small (~1 cm3) compressive-type piezoelectric accelerometer using piezoelectric single crystals. Initially, finite element analysis (FEA) was used to optimize the structure that comprised piezoelectric Pb(Mb1/3Nb2/3)O3-28%PbTiO3 single crystals on a tungsten seismic mass. The receiving voltage sensitivity (RVS) was enhanced through geometric optimization of the thickness and sensing area of the piezoelectric material and the seismic mass. The estimated maximum RVS of the optimized vector sensor was -212 dB. FEA simulations and practical measurements were used to verify the directivity of the vector sensor design, which exhibited a dipole pattern. The dipole beam pattern was used to obtain cardioid patterns using the simulated and measured results for comparison. The results clearly showed the feasibility of using the proposed piezoelectric single-crystal accelerometer for a compressive-type vector sensor.

Design and Fabrication of a Wideband Cymbal Transducer for Underwater Sensor Networks.

Cymbal transducers are characterized by a high mechanical quality factor and low power efficiency. The research conducted so far on cymbal transducers has focused on improving the power efficiency and structural stability, but modern underwater sensor network systems need transducers to have a wide frequency bandwidth as well. In this study, a wideband cymbal transducer was designed to fill that need. First, the effect of various structural parameters on the performance of the cymbal transducer was analyzed with emphasis on the bandwidth using the finite element method. Based on the analysis results, the structure of the cymbal transducer was optimized to have the widest possible bandwidth while maintaining its transmitting voltage response (TVR) level over a typical power requirement as well. The validity of the design was verified by fabricating a prototype of the optimized cymbal transducer and comparing its measured performance with the design.

Design of an Acoustic Bender Transducer for Active Sonobuoys.

Recent underwater vehicles can operate with a much lower level of noise, which increases the need for an active sonobuoy with a high detection performance. These active sonobuoys mainly use bender transducers as a projector that emits sound waves. In this study, we designed a high-performance bender transducer and verified the validity of the design through experiments. For this purpose, first we analyzed the variation of the peak transmitting voltage response (TVR) level and peak TVR frequency of the bender transducer, in relation to its structural parameters. The performance of the bender transducer was analyzed using the finite element method. Then we derived the optimal structure of the bender transducer to achieve the highest TVR. Based on the design, a prototype of the bender transducer was fabricated and its acoustic properties were measured to confirm the validity of the design.

Tonpilz-type vector sensor for the estimation of underwater sound wave direction.

Typical underwater Tonpilz transducers detect the magnitude of an acoustic pressure, a scalar quantity, by means of piezoceramic rings, and convert this pressure into a proportional electric voltage. The scalar sensor has no directional sensitivity. This paper proposes a new vector sensor based on the Tonpilz transducer that is sensitive to both the magnitude and direction of an incoming acoustic wave. The piezoceramic rings of the new Tonpilz-type vector sensor are divided into four quadrant segments. The direction of an incoming acoustic wave is identified by combining the output voltages of the four piezoceramic segments in a particular manner. The operation frequency range of the vector sensor follows that of conventional Tonpilz transducers. The feasibility of this new structural design has been confirmed through a three-dimensional simulation of the operation of the vector sensor with the finite element method. The validity of the new design is verified by fabricating and characterizing an experimental prototype of the vector sensor.

Design of a Piezoelectric Multilayered Structure for Ultrasound Sensors Using the Equivalent Circuit Method.

This study investigates the electroacoustic behavior of a piezoelectric multilayered structure for ultrasonic sensors using the equivalent circuit method (ECM). We first derived the vertical deflection of the multilayered structure as a function of pressure and voltage using equilibrium equations of the structure. The deflection derived in this work is novel in that it includes the effect of piezoelectricity as well as the external pressure on the radiating surface. Subsequently, the circuit parameters were derived from the vertical deflection. The acoustic characteristics of the structure were then analyzed using the electro-acoustical model of an ultrasonic sensor for in-air application. Using the equivalent circuit, we analyzed the effects of various structural parameters on the acoustic properties of the structure such as resonance frequency, radiated sound pressure, and beam pattern. The validity of the ECM was verified initially by comparing the results with those from the finite element analysis (FEA) of the same structure. Furthermore, experimental testing of an actual ultrasonic sensor was carried out to verify the efficacy of the ECM. The ECM presented in this study can estimate the performance characteristics of a piezoelectric multilayered structure with high rapidity and efficiency.

Ultrasonic transducers for medical diagnostic imaging.

Over the past decades, ultrasound imaging technology has made tremendous progress in obtaining important diagnostic information from patients in a rapid, noninvasive manner. Although the technology has benefited from sophisticated signal processing technology and imaging system integration, much of this progress has been derived from the development of ultrasonic transducers that are in direct contact with patients. An overview of medical ultrasonic imaging transducers is presented in this review that describes their structure, types, and application fields. The structural components of a typical transducer are presented in detail including an active layer, acoustic matching layers, a backing block, an acoustic lens, and kerfs. The types of transducers are classified according to the dimensions of ultrasound images: one-dimensional array, mechanical wobbling, and two-dimensional array transducers. Advantages of each transducer over the other and the technical issues for further performance enhancement are described. Application of the transducers to various clinical imaging fields is also reviewed.

Simple expressions of the reflection and transmission coefficients of fundamental Lamb waves by a rectangular notch.

The scattering of Lamb waves by a two-dimensional rectangular notch is investigated for rapid inspection of defects in a structure. To derive the reflection and transmission coefficients of the scattered waves in a simple way, the scattering caused by the notch is analyzed through the composition of individual scattering processes. Linear equations corresponding to the reflection and transmission coefficients are constructed along with scattering graphs. For an illustration of the efficacy of the presented method, the scattering of fundamental symmetric and anti-symmetric modes are inspected according to the depth and width of a notch in a plate. Validity of these expressions is demonstrated by the comparison of the theoretical analysis results with those from the finite element analysis.

Development of a SAW duplexer with one-chip isolation circuits.

We propose new structures of one-chip type SAW duplexers where Tx and Rx SAW ladder filters as well as isolation networks are fabricated together on a single 36 degrees LiTaO(3) piezoelectric substrate. The new SAW duplexer can overcome the difficulty in fabrication of conventional SAW duplexers while providing the performance matching that of conventional duplexers. Validity of the structure is verified through numerical simulation and experiments.